Index: toolpath.c
===================================================================
--- toolpath.c	(revision 28439)
+++ toolpath.c	(revision 28440)
@@ -340,7 +340,7 @@
 	vx = l->Point2.X - l->Point1.X;
 	vy = l->Point2.Y - l->Point1.Y;
 	len = sqrt(vx*vx + vy*vy);
-	r = (double)l->Thickness/2.0 - 100;
+	r = (double)l->Thickness/2.0 - 500;
 	vx /= len;
 	vy /= len;
 	ox = vy * r;
@@ -347,8 +347,8 @@
 	oy = -vx * r;
 
 	/* check shifted edges for intersection */
-	lo.Point1.X = l->Point1.X + ox + vx*100; lo.Point1.Y = l->Point1.Y + oy + vy*100;
-	lo.Point2.X = l->Point2.X + ox - vx*100; lo.Point2.Y = l->Point2.Y + oy - vy*100;
+	lo.Point1.X = l->Point1.X + ox + vx*500; lo.Point1.Y = l->Point1.Y + oy + vy*500;
+	lo.Point2.X = l->Point2.X + ox - vx*500; lo.Point2.Y = l->Point2.Y + oy - vy*500;
 	if (pcb_intersect_cline_cline(&lo, &vl, &ip, offs)) {
 /*
 		pcb_layer_t *ly = &PCB->Data->Layer[1];
@@ -358,8 +358,8 @@
 		return pcb_RTREE_DIR_FOUND | pcb_RTREE_DIR_STOP;
 	}
 
-	lo.Point1.X = l->Point1.X - ox + vx*100; lo.Point1.Y = l->Point1.Y - oy + vy*100;
-	lo.Point2.X = l->Point2.X - ox - vx*100; lo.Point2.Y = l->Point2.Y - oy - vy*100;
+	lo.Point1.X = l->Point1.X - ox + vx*500; lo.Point1.Y = l->Point1.Y - oy + vy*500;
+	lo.Point2.X = l->Point2.X - ox - vx*500; lo.Point2.Y = l->Point2.Y - oy - vy*500;
 	if (pcb_intersect_cline_cline(&lo, &vl, &ip, offs)) {
 /*
 		pcb_layer_t *ly = &PCB->Data->Layer[1];